Conveyor belts are practically the arteries of an industrial assembly line. They transport raw materials from one part of the factory to another through their various stages of processing until they end up as finished goods and ready for market. The conveyor belt is thus an indispensable part of any modern industry!
The type of conveyor belt to be used mainly depends on the load it carries and the industrial process that will use it. The dimensions of the load, distribution, material, loading impact of the product being conveyed are all factors in the design. Also, the speed of conveyance, inclination, and operating environment (hot/cold, wet/dry, inside/outside, corrosive) are all taken into consideration while deciding on the type of conveyor belt used.
Here Are the Most Popular Types of Conveyor Belts Fabricated By Conveyor Manufacturers in Canada.
This is a diverse group of general purpose conveyor belts used profusely by conveyor belt installation companies in Canada. Some of the conventional materials used are rubber, leather, PVC, Nylon, and Polyester, among many others. These conveyor belts typically consist of an inner core with a durable outer covering. General purpose belts are highly useful in applications that require high friction belts for inclining/declining or low friction belts for the accumulation of goods. They are also oil resistant and cut resistant and of food grade hence very popular in the food industry.
Plastic Chain Conveyor Belts
There are many names for this type of conveyor belts in the industry, such as MatTop, or TableTop conveyor belts. They are lightweight, resistant to wear and tear and provide a durable option for many industries. They are often used in food processing and production units, and manufacture of pharmaceuticals and other kinds of lightweight products.
Hinge Metal Belting
Hinge metal belts are incredibly durable and heavy duty conveyor belts that are often used for machine chip and scrap removal from products. They offer flexibility for both dry and wet operating conditions as well as useful in high temperatures. As a result, they are regularly used in die casting.
Food Conveyor Belt Manufacturers Swear by The Following Conveyor Belts Types
Woven Wire Belting
Woven wire belts are capable of operating in extreme temperatures and environments. They are especially used in food industry processes that involve washing, cooking, freezing, and pasteurizing. They also find regular uses in the glass and ceramic industry for firing, annealing, enamelling and decorating. Electronics and metalworking industries also find many applications for these conveyor belts.
Flat Wire Belting
Flat wire conveyor belts are a more economical alternative to woven wire belting. They are characteristically flat surfaced conveyor belts that are most suited for food processing such as cleaning, canning, baking and freezing. They find additional uses in processes like product sorting, assembly, painting, drying and packaging.
Conveyor Belt Maintenance Is of Paramount Importance!
Thus, based on the needs of the industry, the right kind of belt needs to be chosen. But care should be taken not just during installation but also during regular operation. Conveyor belts need to be regularly serviced and checked for wear and tear. Replacements need to be done in a timely manner. Good maintenance will go a fair way in making the belts last longest!
The assembly line is probably the single most significant outcome of the Industrial Revolution! Rapid advances in science and engineering made way for enormous strides in industrial growth. Modern industries with their state of the art production lines owe their existence to their revolutionary predecessors from the turn of the 20th industry. If they had not been invented, there is no way car companies and paper mills would have flourished the way they did!
Assembly Line Conveyor Systems remain the backbone of industries well into the 21st century!
In any manufacturing unit, several production processes are carried out to convert raw materials to finished products all along the assembly line. Conveyor systems primarily perform the function of moving large quantities of goods as they move from one production process to another.
Without them, there is no way assembly line production is even possible. They effectively replaced the tedious and sometimes dangerous manual tasks of yore and made themselves indispensable to modern industries.
Some of the main advantages provided by conveyor systems to transport goods:
- They save on time and human effort!
- They can transport large quantities of goods quickly and efficiently.
- They are versatile – used in almost every kind of industry.
- They can be customized to carry any shape or load.
- They have replaced manual intervention in many risky production processes.
- They can be incorporated with safety mechanisms to prevent accidents.
- They provide high reliability with relatively low maintenance.
Conveyor systems are hence prevalently used in workshops, factories, industrial plants, warehouses – essentially any manufacturing or storage facility. They find uses in other industries such as construction and agriculture too!
Depending on the type of goods transported, the design of the conveyor system will vary.
Assembly lines typically use conveyor belts – they are cost-effective besides being highly versatile to be used in all kinds of industry to transport raw materials and finished goods of any size and shape!
Widespread Use of Garment Conveyor Systems
Meanwhile, textile and garment industries heavily rely on overhead garment conveyor systems to move their finished goods around the shop floor. These conveyors are also widely used in dry cleaning and industrial laundry units and even for coat checks at casinos and property management at correctional units.
Importance of the Garment Conveyor in Storage and Transport of Garments
There are several uses for garment conveyor systems in Canada. The flexibility and easy installation of garment conveyors make them highly sought after in garment industries. They help store or move large numbers of garments in one go. Since they typically use the overhead space of the shop, the shop floor is free for storage other production activity. They can even be installed to transport garments from one level to another of the manufacturing unit. Their flexibility makes it easy to add them on to an existing production workflow even. They are particularly useful in correctional institutions in Canada to store and retrieve properties of inmates. Thus, any place that requires the handling of large numbers of garments would do well to get a good garment conveyor system!
Conveyor systems, as you can see, are thus the lifelines for industrial activity and growth!
Food conveyor manufacturers are many. But, getting the right food grade conveyor can be difficult. Conveyor systems are one of the essential systems needed in the manufacturing and food processing industry. The technology governing conveyor systems also keeps changing and hence, it is always better to know what today’s markets offer you before making a decision. Here are some tips that can help you to choose the right food grade conveyor from the food conveyor belt manufacturers in Canada.
Easy To Clean!
This is one of the first things to consider as it is a food grade conveyor. Since it carries food, it also needs to be cleaned often. Simpler designs, ease of usage, less number of moving parts and the absence of collection points for liquids can be useful. Also, the conveyor needs to have locations for self-drainage. This can help to avoid contamination of the food carried through the conveyor.
Easy To Maintain!
A food grade conveyor and conveyor belt should always be easy to maintain. The maintenance downtime and uptime can affect the cycle time to a great extent. Hence, in this case, also, a conveyor with less moving parts is preferred. The moving parts will be exposed a lot to the whole food processing. So, it is better to have food conveyors which can be maintained and used easily.
The investment you make in a food grade conveyor does not limit to the initial cost of purchase alone. It spans all over the entire lifespan of the conveyor system. Always remember to consider the maintenance and operating costs. The stainless steel and plastic conveyors may seem to be more advantageous. But, always remember to get a food conveyor system that has very less moving parts.
The Life Span
Another point to be considered is the lifespan of the conveyor system. You will have to make a decision between stainless versus plastic. In rough environmental conditions, stainless steel will last longer than the plastic varieties. But, a conveyor system which lasts longer will also cost more. If you are planning to replace the system after some time, then plastic would be ideal. But, stainless steel has more withstanding capacity against cleaning agents and potential elements.
A conveyor system which is flexible enough and adapts well according to your particular needs is the right choice in the long run. Conveyors which can be inclined or declined has bucket styles/cleats, and radius turns walks away with the brownie points. If it has belting options too, then it is an added advantage.
Safety Is Crucial
Safety is always the primary concern in a food conveyor system. The safety standards can be set high if the pinch parts and moving units are lesser. Lesser the moving parts, greater the safety!
After sales support is very important for a food conveyor system. It should be easy to get spare parts; documentation process should be easy and quick and the lead times should be short. The web presence should also be strong so that you can get support any time you need.
A conveyor system allows the quick transportation of a wide variety of heavy materials which make them an integral part in packaging and material handling industries. They are also in great demand at airports and supermarkets for transportation of luggage and for bag delivery to customers. There are many types of conveyor systems available, one should select it according to the use. Chain conveyors are used widely in automobile industries for the easy assembling of automobiles.
Tips for the maintenance of conveyor system:
Conveyor systems are used in different type of industries such as Mining, automobile, computer, aerospace, pharmaceuticals, packaging and the list goes on. Some of the uses of conveyor systems are:
- Reduces the time and the human force required for the transportation of heavy materials.
- It improves the overall efficiency and productivity of the industry.
Reduces the loss due to human injury, since the hard tasks are performed by the machinery.
MAIN PROBLEMS FACED BY THE CONVEYOR SYSTEMS:
To increase the productivity of conveyor systems one should choose the right conveyor type, the right system design and give regular maintenance to it. To provide proper maintenance, one should recognize the main problems faced by the conveyor system, they are:
- Poor take-up adjustment: The chain take-up system should be tight, if wear occurs on the chain the take-up will have less effect. If timely adjustments are not done on the chain it will lead to inverse effects.
- Lubrication: For the proper working of the machine, the chain bearing has to be lubricated often. Failure of lubrication will lead to mechanical and electrical overload.
- Contamination: Some of the major contaminants are: paint, abrasives, glass, beads, acid, alkaline etc. These contaminants lead to rapid deterioration of track and chain.
- Product handling: The material that is transported on the conveyor should be checked before placing on the system, it should be of the correct size and weight.
- Belt tracking: The system uses a lot of belts like sorter belts, regular inspections should be taken for the maintenance of these belts. Timing is also important as mistiming will lead to the collision of products.
FOR THE PROPER MAINTENANCE:
The following things should be kept in mind for proper maintenance of conveyor system:
- Maintenance technician: A proper technician should be hired, a person who knows his trade.
- Spare parts: If any part of the machine is not working properly, replace it with a proper spare part.
- Preventive maintenance: Regular inspection of the machine will lead to knowing the problem beforehand and solving it on time.
- Documentation: A documentation should be maintained about the working condition of the machine so that it can be updated properly.
- Repair wisely: While repairing the machine spare parts should not be interchanged with its cheaper version.
For the proper maintenance of conveyor system these tips should be kept in mind: Regular oil-checkup, maintain correct voltage and current, adjust the chain take-up, set a regular time for lubrication and tighten the bolts and joint brackets on a regular basis. With all these tips in check, the conveyor system will go for a long run.