A conveyor system is a central feature in most production and manufacturing units. When it comes to choosing the right type of conveyor systems, it is necessary to note that each conveyor system has a specific purpose. Most businesses in the manufacturing industry have understood the value of having a conveyor system and considered it to be a significant investment. Conveyor systems are a primary feature of every production process. By concentrating on maintenance, and customization to the clients’ requirements and installation, conveyor manufacturers, make sure that they give their clients the best positive experience so that they experience no problems in the production process. Conveyors help products to move around the factory or the warehouse smoothly and efficiently, making it far more convenient and safer than human labor.
Types Of Conveyor Systems
Among the various types of conveyors, there are the:
The “Steel Belt” Conveyor system – “Steel belt” conveyors, are meant for heavy-duty goods and are made up of two kinds of belts. These conveyors can carry an incredible amount of weight, from 20 to 50 tons an hour.
The “Slider Bed” Conveyor system – In cases where a chain belt is too weak, and a steel belt is too heavy, the slider conveyors are a great option and can be used in applications. The capacity of this type of conveyors begins with 1 ton and can go as high as 15 tons. It also comes with a mechanism for varying the speed permitting slow to fast operations.
The “sorting” line type of conveyor system – Dissimilar to the standard conveyor type, the “MRF” sorting lines is an amalgamation of the slider bed, the chain belt, and the steel belts. These conveyors are designed as per the specific and customized requirements of the client.
The “Belt” conveyors can be used for a large variety of products, and they also come in stainless steel, when they have to be washed. The best thing about belt conveyors is that they can are used in several types of industries for several kinds of products.
Chain Belt conveyors – this is widely popular in many industries and is used for many products, and they also come in stainless steel. The best thing about them is that they can be washed. This is especially relevant for the raw food industry, where the product has to be rinsed before/while moving it.
There is the ‘gravity roller’ conveyor, which are quite common and relatively cheap. These conveyors make the use of gravity and are at a declining angle to make it easier for it to be pushed down.
“Power rolled” type conveyors are very suitable when the products have to be transported over a relatively long distance.
Overhead conveyors types come with hangers, so they are used in the automotive industry.
For food and pharmaceutical products (where hygiene is the priority), the slat chain conveyor works best because the plastic slats are a great way to maintain cleanliness in product handling.
It can be stated that there are various types of conveyors, each with its pros and cons. A fully automatic conveyor system such as Alpha conveyors can be seen as a solution that does not require any human interface. This implies that the product can be loaded into the “feed” systems or it even is shifted from a different system which can be loaded into the next level of the assembly process automatically. This automated system will then complete the whole assembly together with the testing process, the inspection as well as the unloading. In case there is a need for a human interface, it will be something as little as replying to a system prompt. A conveyor system makes it a point to ensure that efficiency in the entire production process is at its best. An automated conveyor assembly line or production line to your production process may seem like a great way to move your production to the next level, but there are many factors for you to consider, for faster and more efficient production. Other things have to be also taken into consideration such as the initial cost and the return cost. The automated assembly line can be seen as a considerable investment, especially when it comes to manufacturing companies who are entering into the industry for the first time.