Conveyor systems are an integral feature of every production process, especially when it comes to automated assembly lines. When it comes to choosing the right type of Conveyor systems, it is necessary to note that each conveyor system has a specific purpose. Conveyor systems are an integral part of both manufacturing as well as the logistics business. Their most significant strong points are their
- efficiency and
Conveyor systems help products to move around the factory or the warehouse smoothly and efficiently, making it far more convenient than pallet trucks, or forklifts, or even human operators. It will help to cut down on costs that are related to labor and also reduce accidental damages or injuries.
If you are looking for the best conveyor system manufacturer, there is plenty to choose from. Assembly rails are of different kinds; some are semi-automated while some are manual or fully automated. Fully manual assembly systems include characteristically distinct workstations at every level in the production assembly process. The product will be moved physically from station to another either in batches or individually, depending on the product. Semi-automated systems, on the other hand, can be seen as one which includes the least help from an operator, with processes like loading and unloading the entire system manually.
Fully automatic conveyor systems can be seen as a solution that does not require any human interface. This implies that the product can be loaded into the “feed” systems or it even is shifted from a different system which can be loaded into the next level of the assembly process automatically. This automated system will then complete the whole assembly together with the testing process, the inspection as well as the unloading. In case there is a need for a human interface, it will be something as little as replying to a system prompt.
How Can Your Conveyor System Assist Your Product?
Your product is the most important consideration when looking to install a conveyor system. Every product has a different kind of conveyor system. For instance, if the product is food or raw food, in particular, it might require the need for a conveyor that is appropriate for rinse down environments and a construction which is made of stainless steel. A garment conveyor system will be different from a conveyor system of a different product. The things that are required are that they should be
- highly durable
- clean professional appearance
What Are The Dimensions Of The Product On The Conveyor?
- The dimensions of products such as its height, width and length will decide how stable the product will be when it is kept on the conveyor.
- Variability of the product – some products may be of assorted sizes and shapes. Some may be small while some others may be relatively bigger.
- The shape of the products – products can vary in every way, some are not are easy to move while some are not. When it comes to things like garments or products that tend to tear easily, they are usually packed into boxes which are flat underneath so that they can be put into any type of conveyors. Products that tend to roll around or fall off may need particular types of conveyors.
- The weight of the product – some products can be relatively heavy, and you have to have conveyors that can move heavy or bulky products.
Among the various types of conveyors, there is the ‘gravity roller’ conveyor, which are quite common and relatively cheap. These conveyors make the use of gravity and are at a declining angle to make it easier for it to be pushed down.
Belt conveyors can be used for a large variety of products, and they also come in stainless steel, when they have to be washed. The best thing about belt conveyors is that they can are used in several types of industries for several kinds of products.
“Power rolled” type conveyors are very suitable when the products have to be transported over a relatively long distance. Overhead conveyors come with hangers, so they used in the automotive industry. For food and pharmaceutical products (where hygiene is the priority), the slat chain conveyor works best because the plastic slats are a great way to maintain cleanliness in product handling. To sum up, it can be stated that there are various types of conveyors, each with its pros and cons.